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High-Strength Modular Cleanroom Sandwich Panel

Cleanroom panels, also known as purification panels, are composite panels made of materials such as color-coated steel sheets, stainless steel, and aluminum alloy sheets as the surface material. They have dustproof, antibacterial, fireproof, and moisture-proof properties and are widely used in cleanroom engineering industries with high environmental requirements, such as electronics, pharmaceuticals, food, biology, aerospace, and instrument manufacturing.
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Mechanized cleanroom panels are made by laminating metal color-coated sheets as the surface material and rock wool, hollow magnesium oxide, or polyurethane as the core material using thermosetting adhesive in a continuous molding machine under heat and pressure. They are characterized by their light weight, thermal insulation, fast construction speed, no need for secondary decoration, and affordable price. They are a new type of enclosure structure material that integrates load-bearing capacity, thermal insulation, waterproofing, and decoration.

Common parameters:

Item Specification Details
Width 950mm/ 1150mm
Thickness 50, 75, 100, 150, 200, 250mm
Surface Mterial High-quality Pre-painted Steel (PPGI), Galvanized Steel, or Stainless Steel, etc.
Fire Rating Grade A / B1 / B2 (Depends on core material)
Length Customized according to project requirements
Color Full RAL color range available
Applications

Primary: Partitions and ceilings for Cleanroom areas in Pharmaceuticals, Electronics, Food processing, Medical, Aerospace, Biotechnology, and Laboratories.


Secondary: Insulation and soundproofing for Drying rooms, Paint booths, Industrial equipment enclosures, Construction, and Shipbuilding.

Structure and Manufacturing Process 

1. Upper/Lower Surface Material: Material: High-strength color-coated metal sheet, galvanized, aluminized zinc, or stainless steel are optional. The surface coating has excellent corrosion resistance and cleanability. Features: Rich colors, long-lasting new appearance, meeting the aesthetic needs of modern industrial plants.


2. Core Material: Diverse Selection: Depending on different fireproofing and insulation requirements, materials such as rock wool (Class A non-combustible), magnesium oxide (Class A non-combustible), or polyurethane (high-efficiency insulation) can be selected. Features: The core material and surface material are bonded together with high-strength adhesive to form a stable overall structure.

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3. Unique Panel Edge Design: Adopts a tongue-and-groove joint structure. Advantages: Quick installation, tight joints, effectively preventing cold bridging, and improving the airtightness and insulation performance of the cleanroom.


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Advantages of Cleanroom Panels

1. Lightweight and High-Strength: The composite structure significantly reduces building load and structural costs while ensuring load-bearing strength.


2. Energy Saving and Consumption Reduction: The high-efficiency air purification capabilities of cleanroom panels help reduce the operating load of equipment such as air conditioners, lowering energy consumption and operating costs.


3. Durable and Long-Lasting: Through special treatment, they possess excellent weather resistance and corrosion resistance, maintaining stable performance over long periods in various harsh environments.


4. Customized Services: Personalized customization is available to meet specific customer needs, providing air purification solutions tailored to their actual requirements.

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